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KMPS ASSEMBLY
INSTRUCTIONS |
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BEFORE
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Let's get started. First remove the
front wheel, top headlight shell, and fender. Obviously we have
the bike securely on a jack and the tank is covered with a thick
blanket.
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Now remove the Headlight and speedo
completely
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Next remove the front brake caliper,
loosten the triple tree pinch bolts, and remove the forks from
the bike.
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Remove the handle bars and lay them
back on the tank. Remove the top triple tree.
Last edited by mad matt on Fri Jan 05, 2007 2:35 pm; edited 1
time in total |
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Remove the headlight mounting rubbers
from the bottom tree. These will get re-used on your KMPS kit.
Last edited by mad matt on Fri Jan 05, 2007 2:36 pm; edited 1
time in total |
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Now remove the steering shaft and
bottom tree completely so your frame looks like this. Only the
bearing races remain.
Last edited by mad matt on Fri Jan 05, 2007 2:37 pm; edited 1
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Next you need to remove the bearing
races from the frame. The easiest way is with a race removal
tool as shown. It can be done without the removal tool if need
be.
Last edited by mad matt on Fri Jan 05, 2007 2:39 pm; edited 1
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Your Kit should look like this when
you get it. Take note of how it is assembled because it goes
back together just like this on the bike.
Last edited by mad matt on Fri Jan 05, 2007 2:40 pm; edited 1
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Re-Install your stock speedo mounting
rubbers.
Last edited by mad matt on Fri Jan 05, 2007 2:41 pm; edited 1
time in total |
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Re-Install your stock Headlight
Mounting Rubbers.
Last edited by mad matt on Fri Jan 05, 2007 2:41 pm; edited 1
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Now install the blocks on the frame
by themselves without the spacer tubes.
Last edited by mad matt on Fri Jan 05, 2007 2:43 pm; edited 1
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Now use the large bolt to pull the
blocks into the bearing races. Then, back the bolt out a few
turns, and drive the top block back out using the bolt. Then
remove the bolt and the top block so only the bottom block is
installed and it is seated all the way into the bottom race.
Last edited by mad matt on Fri Jan 05, 2007 2:46 pm; edited 1
time in total |
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